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ICOH, Cancun, Mexico, March 20th 2012




Workplace exposure to nanomaterials
Olivier Witschger

olivier.witschger@inrs.fr

Laboratoire de Métrologie des Aérosols
Département Métrologie des Polluants
Centre de Lorraine, Vandoeuvre-les-Nancy, France
Introduction



   First researches in toxicology on nanomaterials started in the late 80’s, while studies of
    workplace related exposure were initiated in the late 90’s




 1st ISO guideline on inhalation exposure characterization and assessment in 2006
  (TR/27628), 2nd in 2008 (TR/12885)


ICOH, Cancun, Mexico, March 20th 2012                                2
Nanomaterials and potential sources of exposure



                                                   Nanomaterials




             Nanoparticles (powder, liquid     Materials incorporating
                                                                         Nanostructured matérials
                 suspensions, aerosols)            nanoparticles


                   free                             suspensed in the
                                                    matrix                    in the bulk




                    agglomerates, aggregates
                                                                               on the surface
                                                    bounded on the
                                                    surface




 For each category a potential scenario of airborne particle release and exposure can be
  defined
ICOH, Cancun, Mexico, March 20th 2012                                                3
Nanomaterials and potential sources of exposure




                                         Aggregate (~ 3 µm) of nanoparticles (~20 nm)

ICOH, Cancun, Mexico, March 20th 2012                        4
Nanomaterials and potential sources of exposure



   TEM images of airborne particles collected after aerosolization of nanopowders

                     30 nm                           30 nm                           30 nm




Fe3O4                                   SiO2                     Al2O3


                      30 nm                             30 nm                        30 nm




Fe2O3                                          Al2O3- 80 ZrO2                        MWCNT


ICOH, Cancun, Mexico, March 20th 2012                             5
Nanomaterials and potential sources of exposure



   TEM images of a sanding particles with protuding CNTs




                                                                     Cena and Peters, (2012) JOEH

ICOH, Cancun, Mexico, March 20th 2012                        6
Two sub-categories for nanomaterials



   Mass-produced:
            TiO2, BC, metal(n)-oxides (Al, Si, Zn, Fe…), CaCO3, rare
             earth elements…
            Many industrial sectors make use of them in significant
             quantities (paints and coatings, cosmetics, catalysts and
             polymer composites etc.)


   Specialized:
            Pure metals, single- or multi-metal oxides,
            High aspect ratio nanoparticles (HARNs):
             nanotubes, nanofibers
            Produced on a bench- or pilot-scale, in small quantities


 A great diversity of substances (and morphologies) applies to many
  types of ENM

ICOH, Cancun, Mexico, March 20th 2012                                   7
How to evaluate exposure for nanomaterials?



   Which parameters are relevant to evaluate health effects ?

                          Hazard




                                                           Exposure
                                        X
                                        Particle size range, Indice of exposure (metric)
                                        Chemical composition, morphology etc.



 The determination of the most relevant parameter(s) for health-related sampling of aerosol
  released is still a key issue
 It is needed for the development of concepts/techniques/methods for exposure
  measurement
 An international agreement has to be found

ICOH, Cancun, Mexico, March 20th 2012                                                      8
Exposure criteria



   Particle size range and aerosol fraction




ICOH, Cancun, Mexico, March 20th 2012          9
Exposure criteria (cond’t)



   Indices of exposure:
            On-going research to identify under which circumstances different exposure
             metrics might be relevant.
            Surface: relevant but is not universally relevant, measurement issues
            Mass: relevance is questionable, offers continuity with historic and current
             monitoring, sampling and quantification issues
            Number: has been associated with adverse response, relatively easy to
             measure, “background aerosol” issue


   Until it has been agreed which are the most appropriate measurable quantities, it has been
    recommended to provide full characterization of the nanoaerosols in workplaces (ISO TR
    27628):
          This requires a large number of instruments
          There is not one method (strategy)
          This context contributes to the sparseness of published data

ICOH, Cancun, Mexico, March 20th 2012                                10
Possible “aerosol” measurement and sampling devices




                                                mass               Sss + weighing/wet analysis
                           Time integrated     number              Sss + TEM/SEM
                                               surface             Sss + weighing/BET/TEM
Size integrated
                                                mass               Oscillating microbalance
                           Time resolved       number              Particle Counters / Diffusion chargers

                                               surface             Diffusion Chargers


                                             Cascade impactors
                           Time integrated
                                             Diffusion batteries

 Size resolved

                                             Mobility Particle Sizers (SMPS & FMPS)
                           Time resolved
                                             Electrical Low Pressure Impactor (ELPI)



ICOH, Cancun, Mexico, March 20th 2012                                      11
Size selective samplers



   Today, few prototypes of personal samplers available developed


   Alternative approach: cascade impactors
            Numerous instruments (geometry, flowrates, stages, cut-off sizes, collection etc.)
            Static (high flowrate) or personal (low flowrate)
                                                                             Sioutas Impactor
                                                                                 (9 Lpm)
                                               MiniMOUDI
                                                (2 Lpm)




ICOH, Cancun, Mexico, March 20th 2012                                12
Size selective samplers




                                                                                                        Naneum., 2010
        Non-conductive nylon nets


                                              Combines: cyclone + diffusion battery + terminal filter
                                              Operating flowrate: 5 Lpm
                                              5 stages: 0.3-0.06-0.015-0.005-0.001 µm

                                              Developed/validated within EU Project Nanodevice




ICOH, Cancun, Mexico, March 20th 2012                                    13
Size selective samplers



   Nanoparticle Respiratory Deposition (NRD) personal sampler



        Diffusion
         Stage


      Impaction
         Stage
     d50 = 300nm


      Respirable
       Cyclone
      d50 = 4µm


                                                                      Cena, Peters (2011) EST

ICOH, Cancun, Mexico, March 20th 2012                            14
Measurement strategy




                                               Witschger et al.,(2012) HST

ICOH, Cancun, Mexico, March 20th 2012     15
Measurement strategy




 This approach will require revision, based on more recent knowledge, leading ultimately
  to a harmonized approach at international level.
                                                                        Witschger et al.,(2012) HST

ICOH, Cancun, Mexico, March 20th 2012                            16
Measurement strategy



   Several issues:
            Background aerosol distinction (airborne nano-scale particles that originate
             from multiple indoor and outdoor sources)
               Near field/far field approaches, (single) particle characterization
            Most of current instruments are not “personal”, produce real-time measurement
             data




ICOH, Cancun, Mexico, March 20th 2012                                 17
Field studies



   INRS conducts field studies in the objective of:


          helping companies/laboratories in their efforts to prevent risk of using
           nanomaterials/nanoparticles,
             documenting knowledge on nanoaerosols in the workplaces,
             studying the performance of measuring instruments,
          developing and testing strategies for measuring exposures,
             defining and developing tools for data interpretation,
            defining and developing protocols for the characterization of nanoparticles &
             nanopowders (particle size a liquid, nanodustiness, electron microscopy etc.).




ICOH, Cancun, Mexico, March 20th 2012                                  18
Field studies / spatial mapping of aerosol characteristics



   Workshop manufacturing a medium of low density based on inorganic fibers (SiO2)




           No activity                    Activity 1                    Activity 2

                                                       ELPI data




ICOH, Cancun, Mexico, March 20th 2012                              19
Field studies / bagging pigment grade and nano‐TiO2



     Manufactured plant delivering ‘pigment grade’ and ‘nanostructured’ TiO2 powders.
            Conditioning in 25kg paper bags and 600kg plastic big bags
            Several releases are possible
            Very few published data


    Hall 1 - Pigment grade.             Hall 1 - Nano (A)       Hall 2 - Nano (B)




                                                                               Witschger et al., 2010

ICOH, Cancun, Mexico, March 20th 2012                               20
Field studies / bagging pigment grade and nano‐TiO2



   Multifaceted strategy was based on:
          real-time concentrations (number, deposited surface-area) measurements,
          real-time and averaged size distributions measurements
          mass-based sampling (respirable aerosol fraction) at fixed positions.


   Background measurements were addressed for real-time instruments with activity/time
    as variable (i.e. ‘near-field’ approach).




ICOH, Cancun, Mexico, March 20th 2012                              21
Field studies / bagging pigment grade and nano‐TiO2



                         Field measurements were completed by release experiments in the laboratory
                          (nanodustiness)
                                                                  RDM 280                                    Filtered air suppl y
                                                                                                                 (TSI 3074B)
                                                     2 Lpm                                                                          Compr essed
                                                                                                                                    Air



                                               HEPA
                                                                                  Brooks
                                                filter


                                                                                                   4.5 Lpm
                                                                    HEPA          5851S
                                                Cycl one             filter
                                               DC = 2.5 µm

                              5 Lpm
Room
Air
                HEPA
                filter

                                                                                     15000
                                                              Flow
                                                             splitter
               Nanopowder
                     +                                                  1.5 Lpm            CNC 5.403
              Bronze beads

                                                                 10 Lpm



                                                                                  ELPI         10000




                                  IKA Vortex
                                   Genius 3




  INRS / Witschger / avril 2009




              ICOH, Cancun, Mexico, March 20th 2012                                                                                               22
Field studies / bagging pigment grade and nano‐TiO2



   Bagging operations release aerosols in the respirable size range for both pigment grade
    TiO2 and nano-TiO2.
   Only the aerosols coming from nano-TiO2 bagging are made of nanostructured particles
    with high specific surface area.
   The smallest nano-TiO2 objects that have been sampled from workplace atmosphere and
    visualized by SEM were compact aggregates of ~100 nm.




ICOH, Cancun, Mexico, March 20th 2012                             23
Field studies / cleaning of a reactor containing nanoAg



   Academic research lab on coatings


   Lab-scale reactor (cold plasma-deposition)


   Thin films (~150 nm) containing silver
    nanoparticles in a polymeric matrix (SiCxOyHz).


   Task: cleaning done manually every day using a
    flexible abrasive (sandpaper-like "P")




ICOH, Cancun, Mexico, March 20th 2012                           24
Field studies / cleaning of a reactor containing nanoAg



     Average mass concentration over 2 operations




                   Sampler         CI(Resp)   RPM_A     RPM_B        RPM_D

                 CMCI(Resp)/CMX         1      261       2000         30000



ICOH, Cancun, Mexico, March 20th 2012                           25
Field studies / cleaning of a reactor containing nanoAg



     Average mass particle size over 2 operations




                                   Mass   Ag    Fe       Ni      Cr
                   % < 250 nm       26    9     61       19      19
                  % < 1000 nm       36    25    73       28      28

ICOH, Cancun, Mexico, March 20th 2012                           26
Field studies / cleaning of a reactor containing nanoAg




1 µm                                    500 nm                  100 nm



                                                             Red: Ag

                                                             Green: Fe, Ni, Cr




                                                                                         5 µm



                                                                                 SEM-EDS analysis
ICOH, Cancun, Mexico, March 20th 2012                           27
Perspectives



   Need for further research on the following:
            Robust methods for testing instruments/sampling devices, harmonization
            Performances of existing instruments/sampling devices, development of new
             portable and relevant ones.
            Harmonized approach for measuring strategy (with different levels of
             sophistication), data analysis reporting and storing has to be developed and a
             international consensus found.
            Nanoparticle release studies under laboratory condition, harmonization
            Field studies for exposure situations found throughout the complete life cycle of
             the nanoparticles & nanomaterials.


   Many questions remain to be addressed, and it is foreseen for the next 10+ years a
    continuing extended research in the fields of nanomaterials/nanoparticles
    characterization and exposure evaluation.



ICOH, Cancun, Mexico, March 20th 2012                                28

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Workplace exposure to nanomaterials

  • 1. ICOH, Cancun, Mexico, March 20th 2012 Workplace exposure to nanomaterials Olivier Witschger olivier.witschger@inrs.fr Laboratoire de Métrologie des Aérosols Département Métrologie des Polluants Centre de Lorraine, Vandoeuvre-les-Nancy, France
  • 2. Introduction  First researches in toxicology on nanomaterials started in the late 80’s, while studies of workplace related exposure were initiated in the late 90’s  1st ISO guideline on inhalation exposure characterization and assessment in 2006 (TR/27628), 2nd in 2008 (TR/12885) ICOH, Cancun, Mexico, March 20th 2012 2
  • 3. Nanomaterials and potential sources of exposure Nanomaterials Nanoparticles (powder, liquid Materials incorporating Nanostructured matérials suspensions, aerosols) nanoparticles free suspensed in the matrix in the bulk agglomerates, aggregates on the surface bounded on the surface  For each category a potential scenario of airborne particle release and exposure can be defined ICOH, Cancun, Mexico, March 20th 2012 3
  • 4. Nanomaterials and potential sources of exposure Aggregate (~ 3 µm) of nanoparticles (~20 nm) ICOH, Cancun, Mexico, March 20th 2012 4
  • 5. Nanomaterials and potential sources of exposure  TEM images of airborne particles collected after aerosolization of nanopowders 30 nm 30 nm 30 nm Fe3O4 SiO2 Al2O3 30 nm 30 nm 30 nm Fe2O3 Al2O3- 80 ZrO2 MWCNT ICOH, Cancun, Mexico, March 20th 2012 5
  • 6. Nanomaterials and potential sources of exposure  TEM images of a sanding particles with protuding CNTs Cena and Peters, (2012) JOEH ICOH, Cancun, Mexico, March 20th 2012 6
  • 7. Two sub-categories for nanomaterials  Mass-produced:  TiO2, BC, metal(n)-oxides (Al, Si, Zn, Fe…), CaCO3, rare earth elements…  Many industrial sectors make use of them in significant quantities (paints and coatings, cosmetics, catalysts and polymer composites etc.)  Specialized:  Pure metals, single- or multi-metal oxides,  High aspect ratio nanoparticles (HARNs): nanotubes, nanofibers  Produced on a bench- or pilot-scale, in small quantities  A great diversity of substances (and morphologies) applies to many types of ENM ICOH, Cancun, Mexico, March 20th 2012 7
  • 8. How to evaluate exposure for nanomaterials?  Which parameters are relevant to evaluate health effects ? Hazard Exposure X Particle size range, Indice of exposure (metric) Chemical composition, morphology etc.  The determination of the most relevant parameter(s) for health-related sampling of aerosol released is still a key issue  It is needed for the development of concepts/techniques/methods for exposure measurement  An international agreement has to be found ICOH, Cancun, Mexico, March 20th 2012 8
  • 9. Exposure criteria  Particle size range and aerosol fraction ICOH, Cancun, Mexico, March 20th 2012 9
  • 10. Exposure criteria (cond’t)  Indices of exposure:  On-going research to identify under which circumstances different exposure metrics might be relevant.  Surface: relevant but is not universally relevant, measurement issues  Mass: relevance is questionable, offers continuity with historic and current monitoring, sampling and quantification issues  Number: has been associated with adverse response, relatively easy to measure, “background aerosol” issue  Until it has been agreed which are the most appropriate measurable quantities, it has been recommended to provide full characterization of the nanoaerosols in workplaces (ISO TR 27628):  This requires a large number of instruments  There is not one method (strategy)  This context contributes to the sparseness of published data ICOH, Cancun, Mexico, March 20th 2012 10
  • 11. Possible “aerosol” measurement and sampling devices mass Sss + weighing/wet analysis Time integrated number Sss + TEM/SEM surface Sss + weighing/BET/TEM Size integrated mass Oscillating microbalance Time resolved number Particle Counters / Diffusion chargers surface Diffusion Chargers Cascade impactors Time integrated Diffusion batteries Size resolved Mobility Particle Sizers (SMPS & FMPS) Time resolved Electrical Low Pressure Impactor (ELPI) ICOH, Cancun, Mexico, March 20th 2012 11
  • 12. Size selective samplers  Today, few prototypes of personal samplers available developed  Alternative approach: cascade impactors  Numerous instruments (geometry, flowrates, stages, cut-off sizes, collection etc.)  Static (high flowrate) or personal (low flowrate) Sioutas Impactor (9 Lpm) MiniMOUDI (2 Lpm) ICOH, Cancun, Mexico, March 20th 2012 12
  • 13. Size selective samplers Naneum., 2010 Non-conductive nylon nets Combines: cyclone + diffusion battery + terminal filter Operating flowrate: 5 Lpm 5 stages: 0.3-0.06-0.015-0.005-0.001 µm Developed/validated within EU Project Nanodevice ICOH, Cancun, Mexico, March 20th 2012 13
  • 14. Size selective samplers  Nanoparticle Respiratory Deposition (NRD) personal sampler Diffusion Stage Impaction Stage d50 = 300nm Respirable Cyclone d50 = 4µm Cena, Peters (2011) EST ICOH, Cancun, Mexico, March 20th 2012 14
  • 15. Measurement strategy Witschger et al.,(2012) HST ICOH, Cancun, Mexico, March 20th 2012 15
  • 16. Measurement strategy  This approach will require revision, based on more recent knowledge, leading ultimately to a harmonized approach at international level. Witschger et al.,(2012) HST ICOH, Cancun, Mexico, March 20th 2012 16
  • 17. Measurement strategy  Several issues:  Background aerosol distinction (airborne nano-scale particles that originate from multiple indoor and outdoor sources)  Near field/far field approaches, (single) particle characterization  Most of current instruments are not “personal”, produce real-time measurement data ICOH, Cancun, Mexico, March 20th 2012 17
  • 18. Field studies  INRS conducts field studies in the objective of:  helping companies/laboratories in their efforts to prevent risk of using nanomaterials/nanoparticles,  documenting knowledge on nanoaerosols in the workplaces,  studying the performance of measuring instruments,  developing and testing strategies for measuring exposures,  defining and developing tools for data interpretation,  defining and developing protocols for the characterization of nanoparticles & nanopowders (particle size a liquid, nanodustiness, electron microscopy etc.). ICOH, Cancun, Mexico, March 20th 2012 18
  • 19. Field studies / spatial mapping of aerosol characteristics  Workshop manufacturing a medium of low density based on inorganic fibers (SiO2) No activity Activity 1 Activity 2 ELPI data ICOH, Cancun, Mexico, March 20th 2012 19
  • 20. Field studies / bagging pigment grade and nano‐TiO2  Manufactured plant delivering ‘pigment grade’ and ‘nanostructured’ TiO2 powders.  Conditioning in 25kg paper bags and 600kg plastic big bags  Several releases are possible  Very few published data Hall 1 - Pigment grade. Hall 1 - Nano (A) Hall 2 - Nano (B) Witschger et al., 2010 ICOH, Cancun, Mexico, March 20th 2012 20
  • 21. Field studies / bagging pigment grade and nano‐TiO2  Multifaceted strategy was based on:  real-time concentrations (number, deposited surface-area) measurements,  real-time and averaged size distributions measurements  mass-based sampling (respirable aerosol fraction) at fixed positions.  Background measurements were addressed for real-time instruments with activity/time as variable (i.e. ‘near-field’ approach). ICOH, Cancun, Mexico, March 20th 2012 21
  • 22. Field studies / bagging pigment grade and nano‐TiO2  Field measurements were completed by release experiments in the laboratory (nanodustiness) RDM 280 Filtered air suppl y (TSI 3074B) 2 Lpm Compr essed Air HEPA Brooks filter 4.5 Lpm HEPA 5851S Cycl one filter DC = 2.5 µm 5 Lpm Room Air HEPA filter 15000 Flow splitter Nanopowder + 1.5 Lpm CNC 5.403 Bronze beads 10 Lpm ELPI 10000 IKA Vortex Genius 3 INRS / Witschger / avril 2009 ICOH, Cancun, Mexico, March 20th 2012 22
  • 23. Field studies / bagging pigment grade and nano‐TiO2  Bagging operations release aerosols in the respirable size range for both pigment grade TiO2 and nano-TiO2.  Only the aerosols coming from nano-TiO2 bagging are made of nanostructured particles with high specific surface area.  The smallest nano-TiO2 objects that have been sampled from workplace atmosphere and visualized by SEM were compact aggregates of ~100 nm. ICOH, Cancun, Mexico, March 20th 2012 23
  • 24. Field studies / cleaning of a reactor containing nanoAg  Academic research lab on coatings  Lab-scale reactor (cold plasma-deposition)  Thin films (~150 nm) containing silver nanoparticles in a polymeric matrix (SiCxOyHz).  Task: cleaning done manually every day using a flexible abrasive (sandpaper-like "P") ICOH, Cancun, Mexico, March 20th 2012 24
  • 25. Field studies / cleaning of a reactor containing nanoAg  Average mass concentration over 2 operations Sampler CI(Resp) RPM_A RPM_B RPM_D CMCI(Resp)/CMX 1 261 2000 30000 ICOH, Cancun, Mexico, March 20th 2012 25
  • 26. Field studies / cleaning of a reactor containing nanoAg  Average mass particle size over 2 operations Mass Ag Fe Ni Cr % < 250 nm 26 9 61 19 19 % < 1000 nm 36 25 73 28 28 ICOH, Cancun, Mexico, March 20th 2012 26
  • 27. Field studies / cleaning of a reactor containing nanoAg 1 µm 500 nm 100 nm Red: Ag Green: Fe, Ni, Cr 5 µm SEM-EDS analysis ICOH, Cancun, Mexico, March 20th 2012 27
  • 28. Perspectives  Need for further research on the following:  Robust methods for testing instruments/sampling devices, harmonization  Performances of existing instruments/sampling devices, development of new portable and relevant ones.  Harmonized approach for measuring strategy (with different levels of sophistication), data analysis reporting and storing has to be developed and a international consensus found.  Nanoparticle release studies under laboratory condition, harmonization  Field studies for exposure situations found throughout the complete life cycle of the nanoparticles & nanomaterials.  Many questions remain to be addressed, and it is foreseen for the next 10+ years a continuing extended research in the fields of nanomaterials/nanoparticles characterization and exposure evaluation. ICOH, Cancun, Mexico, March 20th 2012 28